| Round duct system
Non-Standard Ventilation Collar Saddle (Custom)
Product Description
A non-standard ventilation collar saddle is a fitting manufactured to individual order to create branches from a main duct in complex or specific installation conditions.
Unlike standard straight saddles, these products can have an angled outlet or a design with an aerodynamic offset (so-called "shoe" or "boot"), which allows directing the airflow at the required angle and reducing resistance in the system.
Key Features and Options
- Any Angles: We manufacture saddles with a branch at 15°, 30°, 45°, 60°, or any other degree according to your project.
- Aerodynamic Shape ("Shoe"): To improve airflow and reduce noise, we produce saddles with a smooth expansion at the base (shoe/boot).
- Segmented Construction: Products are made by cutting and welding (or seaming) metal, allowing for any ratio of main duct to branch diameters.
- Connection Type: Standardly, the spigot has a nipple size ("male") for insertion into the duct. A socket ("female") or flange connection can be manufactured on request.
Technical Manufacturing Capabilities
Since this is a custom-made item, there is no fixed article table. We produce items in the following ranges:
Parameters of Non-Standard Saddles
| Characteristic |
Range / Value |
| Main Duct Diameter (D1) |
from 80 mm to 1250 mm (and more) |
| Branch Diameter (D2) |
Any (provided D2 ≤ D1) |
| Incline Angle |
15° — 90° (any degree) |
| Material |
Galvanized Steel (DX51+Z275)
Stainless Steel (AISI 304/316)
Aluminum |
| Metal Thickness |
0.5 mm — 1.2 mm (depending on size) |
Airtightness:
- Manufacturing is possible both with a rubber gasket (EPDM) and without it.
Application and Installation Tips
- Complex Nodes: Used where it is impossible to install a standard tee or straight saddle due to lack of space or aerodynamic requirements.
- Installation: A hole is cut in the main duct along the contour of the saddle. The saddle is attached to the pipe with rivets or self-tapping screws through the mounting flange.
- Sealing: The junction between the saddle and the main duct must be thoroughly sealed with silicone or reinforced aluminum tape.
Availability and Ordering
- Availability: This product is manufactured exclusively on custom order.
- How to Order: To order, please specify the main diameter, branch diameter, desired incline angle, and (if necessary) offset. Providing a sketch or drawing is recommended.
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